"Minal Aidin wal Faidzin - Taqqoballohu mina Wa Minkum, Taqqobal yaa Karim" "Mohon Maaf Lahir dan Bathin"

Viewing 'My Jobs' Category

TARGET Quality Assurance Procedure

TARGET

Quality Assurance Procedure

1. Fabric : 4 Point System (Modified)

2. Pre Production

3. Pilot-Run

4. In-Line Inspection

5. Final Inspection

? For SH/SL Major Defects are calculated using a 2.5 AQL and minor defect are calculated using a 2.5 AQL.

Lot Size

Pull Size

Major

(Pass On)

AQL

(Major)

Minor

(AQL)

AQL

(Minor)

<=3.200

50

3

2.5

3

2.5

3.201 ? 10.000

80

4

2.5

4

2.5

> 10.000

125

6

2.5

6

2.5

? All sample are evaluated for critical, major and minor defects.

? Each defective sample can have multiple defects, critical, major and minor

? Each major and minor defect is measurement as one point.

? There is a zero tolerance for critical defect (Safety and regulatory)

? A single critical defect will FAIL the inspection.

? Each defective unit can be counted for critical, major and minor but only once for each type.

? All defects found are recorded on the product inspection form.

? A workmanship audit FAILS if major and minor defective items are over the acceptable number and if any critical defects are found. (continue your reading )

Tags: , , , , , , , ,
Posted on 06 October 2008 by mig33citeureup Comments: 0
Category: My Jobs

GAP Quality Assurance Procedure

GAP

Quality Assurance Procedure

1. Fabric : 4 Point System

Penalty Point : Max points per Roll : 25

Max Points per Shipment : 20

Max Defects per Roll : 15

2. Pre-Production

3. Pilot-Run

4. In-Line Inspection

5. Final Inspection

AQL Standards

Table 1: AQL Standards for GAP. Old Navy & Outlet Brands Starting Fall 2008

ANSI/ASQC Z1.4 1993 Single Sampling Plan Level 1

GAP Body

GAP Adult & Kids

Baby GAP

Old Navy

BRFS

GAP Outlet

Hardlines all Brands

Critical Defects Major Visual Defects

0.1

2.5

0.1

2.5

0.1

2.5

0.1

2.5

0.1

2.5

0.1

2.5

0.1

2.5

Minor Visual Defects

4.0

4.0

4.0

4.0

4.0

4.0

4.0

Measurement Audit*

6.5

6.5

6.5

6.5

6.5

6.5

OCR/Ticket Audit

0.25

Major

0.25

Major

0.25

Major

0.25

Major

0.25

Major

0.25

Major

0.25

Major

? * = Defect is a defect

? (A) = Gap Body Departments J65 & 168

? (B) = Gap Body (Excluding departments 165 & 168)

Table 2 : AQL Standards for GAP Starting Holiday 2008

ANSI/ASQC Z1.4 1993 Single Sampling Plan Level 1

GAP Body

GAP Adult & Kids

Baby GAP

Critical Defects

Major Visual Defects

0.1

2.5

0.1

2.5

0.1

2.5

Minor Visual Defects

4.0

4.0

4.0

Measurement Audit*

6.5

6.5

OCR/Ticket Audit

0.25

Major

0.25

Major

0.25

Major

? * = Defect is a defect

? (A) = Gap Body Departments J65 & 168

? (B) = Gap Body (Excluding departments 165 & 168)

Table 3 : AQL Standards for Banana Republic Starting Fall 2008

ANSI/ASQC Z1.4 1993 Single Sampling Plan Level 1 = BR & BR UK

ANSI/ASQC Z1.4 1993 Single Sampling Plan Level II = BR Japan

BR & BR UK

BR Japan

Critical Defects

0.1

0.1

Major Visual Defects Minor Visual Defects

2.5

2.5

2.5*

0

Measurement

Audit*

2.5 Wovens

4.0 Knit, sweaters & Debin

2.5 Wovens (a)

4.0 Knit, sweaters & Debin (a)

OCR/Ticket Audit

0.25

Major

0.25

Major

? * = Defect is a defect

? (a) = Expect for Measurement which remains at level 1 sampling plan

Visual Audit Sampling Plans

Table 4 : Visual Audit sampling plan baby Gap, Gap Kids, Gap Adult, Gap Body, Banana Republic, Banana Republic UK, Old Navy, BRFS & GAP Outlet

ANSI/ASQC Z1.4 1993 Single Sampling Plan Level 1

Shipment Size Lot

Garment Visuals

Ticket Check

(OCR)

Sample

Size

Critical AQL 0.1 Pass/Fail

AQL 2.5 Pass/Fail

AQL 4.0 Pass/Fail

AQL 0.25 Pass/Fail

0 ? 500

20

0/1

1/2

2/3

0/1

501 ? 1.200

32

0/1

2/3

?

0/1

1.201 ? 3.200

50

0/1

3/4

5/6

0/1

3.201 ? 10.000

80

0/1

5/6

7/8

0/1

10.001 ? 35.000

125

0/1

7/8

10/11

1/2

35.001 ? UP

200

0/1

10/11

14/15

1/2

Table 5 : Visual Audit Sampling Plan for Banana Republic Japan

ANSI/ASQC Z1.4 1993 Single Sampling Plan Level 1

Shipment Size Lot

Garment Visuals

Ticket Check

(OCR)

Sample

Size

Critical AQL 0.1 Pass/Fail

AQL 2.5* Pass/Fail

AQL 1.0 Pass/Fail

26 ? 50

8

0/1

0/1

0/1

51 ? 90

13

0/1

1/2

0/1

91 ? 150

20

0/1

1/2

0/1

151 ? 280

32

0/1

2/3

0/1

281 ? 500

50

0/1

3/4

0/1

501 ? 1.200

80

0/1

5/6

0/1

1.201 ? 3.200

125

0/1

7/8

0/1

3.201 ? 10.000

200

0/1

10/11

0/1

Measurement Audit Sampling Plans

Table 6 : Sampling Plan for Measurement and Pass/Fail Chart ? Single Color

ANSI/ASQC Z1.4 1993 Single Sampling Plan Level 1

Lot Size By Color

Sample Size

AQL 2.5 Pass/Fail

AQL 4.0 Pass/Fail

AQL 6.5 Pass/Fail

Five (5) Sizes or less

20

1/2

2/3

3/4

More than Five (5) sizes

32

2/3

3/4

5/6

Table 7 : Sampling Plan for Measurement and Pass/Fail Chart ? Single Color

ANSI/ASQC Z1.4 1993 Single Sampling Plan Level 1

Lot Size By Color

Sample Size

AQL 2.5 Pass/Fail

AQL 4.0 Pass/Fail

AQL 6.5 Pass/Fail

1 Color

20

1/2

2/3

3/4

2 Color

32

2/3

3/4

5/6

3 Color

50

3/4

5/6

7/8

4 Color

80

5/6

7/8

10/11

5 Color

80

5/6

7/8

10/11

More than (5) Colors

125

7/8

10/11

14/15

Table 8 : AQL and Sampling Plan for Pack Audit for Factory/Vendor

ANSI/ASQC Z1.4 1993 Single Sampling Plan Level II ? 0.65 AQL

Factory Pack Audit Sample Plan ? AQL 0.65

# of cartons

Sample Size

Pass

Fail

5 ? 15

3

0

1

16 ? 50

8

0

1

51 ? 150

20

0

1

151 ? 500

50

1

2

501 ? 1.200

80

1

2

1.201 ? UP

125

2

3

Fabric Performance Requirement

Fabric Weight : +/- 5% : Fabric weighted less than 340gr/m2

+/- 3% : Fabric weighted more than 340gr/m2

Protocol number and shrinkage for GAP

Dimensional stability ? woven

Woven

Fabric Description

Washed

Non Washed

Universal Specification

2×2

3.5 x 3.5

1019

Rigid stretch denim

4 x 7

1105

Woven ? Chambray (Rigid)

5×5

1110

Woven ? Corduroy (100% Cotton)

4×4

1130

Woven ? Flannel*

3×3

5×5

1170

Woven ? Velvet and Terry (Rayon with/Out Spandex)

3×3

5×5

1180

Woven ? Velvet and terry (Cotton With/Out

3×3

5×5

1200

Woven ? 100% Linen

3×3

4×4

1201

Woven ? Linen Blends With Over 50% Linen

3×3

4×4

1210

Woven ? Silk

3×3

3.5 x.3.5

1220

Woven ? Wool (Woolens)

3×3

1230

Woven ? Rayon

3×3

1260

Woven ? stretch Woven With Spandex

3.5×3.5

5×5

1300

Woven ? Coated, Laminated, Synthetic/blend Fabric

pass

pass

1301

Woven ? Coated, 100% Cotton Fabric

pass

pass

Dimensional Stability ? knit

Protocol Knits

Fabric Description

Washed

Non Washed

Non Washed, Compact

1320

Knits ? Fleece (Synthetic)

3.5×3.5

6×6

5×5

1321

Knits ? Fleece (Synthetic/Spandex)

3.5×3.5

6×6

5×5

2000

Interlock

8×8

2005

Knits ? Fleece/French Tery

5×5

8×8

6×6

2010

Knits ? Jersy

3.5×3.5

7×7

5×5

2015

Knits ? Rib Knits

3.5×3

6×8

5×5

2020

Knits ? Pique/Thermal

4×4

8×8

6×6

2030

Knits ? Wool

3.5×3.5

6×6

5×5

2035

Knits ? Synthetic Fiber without spandex

2×2

3.5×3.5

3×3

2037

Knits ? Warp Knit (Raschel, Ttricot, Lace, Mesh)

*

2040

Knits ? Nylon/Spandex (Chief Value Polyester)

2×2

3.5×3.5

3×3

2041

Knits ? Polyester/Spandex (Chief Value Rayon)

2×2

3.5×3.5

3×3

2043

Knits ? Rayon/Spandex (Chief Value Rayon)

3.5×3.5

6×6

5×5

2044

Knits ? 100% Rayon Jersy Knit (Including modal and lyo?

6×6

8×8

6×6

2045

Knits ? Cotton/Spandex (Chief Value Cotton)

3.5×3.5

6×6

5×5

2046

Knits ? Swimwear (Chief Value Cotton)

3.5×3.5

6×6