TARGET
Quality Assurance Procedure
1. Fabric : 4 Point System (Modified)
2. Pre Production
3. Pilot-Run
4. In-Line Inspection
5. Final Inspection
? For SH/SL Major Defects are calculated using a 2.5 AQL and minor defect are calculated using a 2.5 AQL.
|
Lot Size |
Pull Size |
Major (Pass On) |
AQL (Major) |
Minor (AQL) |
AQL (Minor) |
|
<=3.200 |
50 |
3 |
2.5 |
3 |
2.5 |
|
3.201 ? 10.000 |
80 |
4 |
2.5 |
4 |
2.5 |
|
> 10.000 |
125 |
6 |
2.5 |
6 |
2.5 |
? All sample are evaluated for critical, major and minor defects.
? Each defective sample can have multiple defects, critical, major and minor
? Each major and minor defect is measurement as one point.
? There is a zero tolerance for critical defect (Safety and regulatory)
? A single critical defect will FAIL the inspection.
? Each defective unit can be counted for critical, major and minor but only once for each type.
? All defects found are recorded on the product inspection form.
? A workmanship audit FAILS if major and minor defective items are over the acceptable number and if any critical defects are found.
Measurement Sampling Plan ? use for Softhome and Softlines products only, during the measurement audit.
|
Sample Pull Size |
Accept on AQL 6.5 Major Defects |
Accept on AQL 6.5 Minor Defects |
|
32 |
5 |
5 |
|
50 |
7 |
7 |
|
65 |
8 |
9 |
|
80 |
10 |
10 |
? Sample pull size is calculated on size/color (DPCI level) available during the audit.
? The total minimum pull size is 32 pieces, a minimum of one (1) piece per DPCI. When pulling the extra units to reach the appropriate pull size the inspector should use a weighted average and pull samples across all sizes and colors (DPCI).
? If there are more than 32 DPCIs, the pull size will be 50
? If there are more than 50 DPCIs, the pull size will be 65
? If there are more than 65 DPCIs, the pull size will be 80
? Maximum pull size is 80 pieces
? The inspector evaluates sample pulled against targets product specifications.
? All point of measure must be recorded on the measurement worksheet.
? Each item in the sample pull will be evaluated for booth major and minor defect.
? Major defects will equal one point and are defined as ma measure out of tolerance that jumps to the next or prior size.
? Minor defects will equal one point and are defined as a measure out of tolerance that does NOT jump to the next or prior size.
? Major and minor defects count as on point each.
? Major and minor defects will use separate AQLs to calculate pass/fail of the inspection.
? All defects must be recorded.
? Each defective unit may have multiple defects
? Each defective unit can be counted for both major and minor but only once for each type.
? Defective units can only be counted once for major and once for minor.
? A measurement audit fails if major or minor defective items are over the acceptable number of defect.
Light Source for Shade Control
|
Primary Light |
(Ultralume 3000) |
|
Secondary Light |
(D65 Daylight) |
|
Third |
Incan A |
